DE | EN

Engineering firms

Custom Engineering Services

From Physical Simulation to Legally Compliant CE Certification

As a certified engineering firm, we provide comprehensive support for the development of complex devices, mechatronic systems, and specialized enclosures. Our approach combines state-of-the-art numerical analysis with experimental validation and regulatory compliance.

1. Mechatronics, Optics, Equipment Manufacturing & Custom Enclosures

We transform complex physical principles into market- and production-ready B2B products:

  • High-Density Thermal Management: Cooling of processors with maximum power dissipation density (e.g., high-performance computing)
  • Passive & Two-Phase Cooling Systems: Expertise in maintenance-free systems such as heat pipes, vapor chambers, and phase-change materials (PCM)
  • Hermetic Sealing: Enclosure and component design for reliable use in contamination-free or evacuated environments
  • Optical Systems: Development of optical setups ranging from delicate laboratory configurations to high-precision optical devices ready for series production.
  • Equipment & Enclosure Development: Design of robust mechatronic systems, including thermodynamic optimization of cooling.
  • Custom Enclosures: Custom-designed enclosures for demanding special applications (e.g., EMC shielding, IP protection ratings, etc.).

2. High-End Simulations (FEM & CFD)

Using digital prototypes, we optimize the reliability and performance of your systems before the first physical build:

  • FEM Simulation: Structural dynamic analyses of mechanical systems and precise calculation of heat transfer processes.
  • Coupled thermal-structural analyses: Simulation of thermal stresses under extreme temperature cycles (vacuum/cryogenic applications).
  • Conductive cooling & radiation: Numerical calculation of systems without forced convection (vacuum).
  • CFD Simulation: Fluid dynamics calculations for compressible and incompressible media.
  • CHT Simulation (Conjugated Heat Transfer): Coupled flow and heat transfer simulation for the accurate modeling of convective heat transfer.

3. Metrological Validation & Laboratory Testing

We don’t just simulate—we verify. Our computational models are validated through precise physical measurements:

  • Heat flux measurements: Experimental determination of thermal loads.
  • Particle Image Velocimetry (PIV): Optical, non-contact flow visualization for the precise validation of CFD models.
  • Thermomanagement: Metrological determination of heat quantities and power losses.

4. CE Certification, Product Documentation & Standards Management

We guide your product through the entire approval process in full compliance with legal requirements and minimize liability risks:

  • HRA Analyses: Conducting standards-compliant hazard and risk assessments (Hazard Risk Assessment).
  • Product Documentation: Preparation of complete technical documentation and user-friendly manuals.
  • Low-Voltage Directive: Conformity assessment and design in accordance with IEC 61010-1 (safety requirements for electrical measuring, control, and laboratory equipment).
  • Ingress Protection: Enclosure design in accordance with IEC 60529 (IP ratings).
  • EMC Testing: Technical consulting, preliminary design, and ongoing support for EMC testing in the laboratory.